Vent Register

I removed the original vent register and installed the custom one.  It slides into the sheet metal ductwork.  

Test fitting the customer vent register before painting.

Welding the rocket to the vent casing.

 

The head and eyes are half sphere.  After the eyes are welded to the head, the welds are ground smooth with the head.

 

Air Duct Grille

I decided to customize a couple of air duct grilles in my house.  To provide the support for the artwork, I welded a steel frame using 1/8” thick by 3” wide steel plates.  The steel frame would be attached to the wood framing behind the air duct  sheet metal.